火焰輔助噴霧熱分解涂覆設備

簡要描述：火焰輔助噴霧熱分解涂覆 has been developed for research in surface quality improvement of metallic alloys and ceramics. In this technique, solution is sprayed on to a heated substrate through an oxygenacetylene

產品型號：MSK-TH-04FA
廠商性質：生產廠家
更新時間：2025-02-11
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詳細介紹

MSK-TH-04FA has been developed for research in surface quality improvement of metallic alloys and ceramics.
In this technique, solution is sprayed on to a heated substrate through an oxygenacetylene flame.
The equipment is fitted with accessories required for controlling the flame during the process.
The solution is spayed using a positive displacement pump and compressed air through a mixing chamber and nozzle.
The substrate is placed on a hot plate, temperature of which can be set at the desired level through a dedicated controller.
The hot plate is mounted on a motorized XY platform to move the substrates during the coating process in the required
sequence so that uniform coating is achieved.
    Flow rate of the solution and motion sequence of the substrate are controlled through a personal computer.
The flame is initiated and set at the required intensity level manually using the control accessories fitted with
the equipment. As the solution is sprayed with the help of compressed air, the equipment can be used for
spray pyrolysis without flame as well. Combination of pyrolysis thin films with and without flame can also
be produced on the same substrates in successive operations
   Spray pyrolysis is a process in which a thin film is deposited by atomizing and spraying a solution on a heated
surface, where the constituent reacts to form a chemical compound. In flame assisted spray pyrolysis,
this spray is heated by a flame produced by an oxy-acetylene gas mixture, before being deposited on to the substrate.
    The chemical reactants are selected such that products other than the desired compound are volatile at
the temperature of deposition. The process is generally useful for the deposition of oxides on to metal and
ceramic substrates and particularly suitable for the deposition of Al2O3, ZnO and metastable solid solutions of ZnO-MgO and ZrO2-Y2O3 on amorphous silica and Nickel based super alloys such as Nimonic-90.

技術參數

Dispensing Unit	Actuator： Stepper motor Dispensing rate： 1 - 10ml / min. Dispensing unit capacity： 50ml & 250ml Syringe pump is controlled by included Laptop computer （點擊圖片查看詳細資料）
Sprayer	One Compressive air spray nozzle is included Sprayer traverse： X - Y 100mm max. Drive speed X axis (min-max)： 5 - 20mm / sec Drive speed Y axis (min-max)： 2 - 12mm / sec
Substrate base plate	Dimension: 150 X 150mm Max. temperature: 500°C PC connectivity: RS232 Port ( software included , but neet PC for operation )
Air Pump	One Compact air compressor is included for immediate use
Software	Centralized software control of almost all of processing parameters One software interface for syringe pump, XY target and rotating drum collecto All of the process parameters can be saved as user program and retrieved for analysis or rerun Laotop PC is included with pre-installed software for immediate use
Dimension
Compliance	CE certified
Warranty	One year limited with lifetime support (demo before purchase available)
Application note	Factors affecting bonding and subsequent build up of the coating may be as the below: It is researcher 's responsibility to find the best processing parameters Cleanliness Surface area Surface topography or profile Temperature ( thermal energy ) Time ( reaction rates, cooling rates etc.) Speed Physical & chemical properties Physical & chemical reactions
Shipping	Two pallets: 990 lbs with 56x45x70" and 300 lbs with 48x40x36" dimension